06 plastic rubber machinery all-electric injection molding machine development optimistic

The all-electric injection molding machine is set to become the dominant force in the injection molding market over the next two years, driven by its environmental and energy-saving advantages. These machines offer benefits such as no oil pollution, reduced noise and vibration, lower power consumption, efficient cooling systems, and lower operational costs. As industries become more environmentally conscious, the demand for sustainable manufacturing solutions is rising rapidly. According to the Machine Industry Association, the growing needs of high-tech sectors like 3C, automotive parts, LEDs, and LCD TVs are prompting manufacturers to be more selective when choosing injection molding equipment. All-electric models, with their comprehensive performance and long-term cost efficiency, are gaining increasing attention. Companies are now looking for machines that not only meet production demands but also align with sustainability goals. In 2005, Taiwan imported 1,326 injection molding machines, totaling $108.09 million—a 67% drop compared to 2004. The average unit price was NT$2.61 million, significantly higher than the export average of NT$1,040,000. Japan accounted for 75.3% of these imports, followed by Germany (8.8%) and the U.S. (3.4%). This data highlights the continued demand for advanced machinery in Taiwan, urging local manufacturers to accelerate the development of next-generation all-electric injection molding machines tailored to industry needs. Industry reports from the Japan Plastics Machinery Industry Association indicate that over 80% of injection molding machines produced in Japan are already all-electric. Experts predict that within a decade, 70% of machines above 1,600 tons in Japan, Europe, and North America will be electric. This shift reflects a global trend toward greener, more efficient manufacturing technologies. Taiwan is actively investing in the research, development, and commercialization of all-electric injection molding machines. In recent years, many companies have introduced related equipment, and it’s expected that more manufacturers will focus on medium- and small-tonnage all-electric models in the coming one to two years. With Japanese servo motor suppliers showing confidence in this market and providing key components, the pace of innovation in Taiwan is likely to speed up significantly. One notable example is the Zhongjing Super High-Speed Composite Molding Machine. Developed by Taichung Seiki Co., Ltd., this award-winning machine features a MOOG high-speed servo valve and an accumulator oil passage system for precise shooting control. It can reach speeds of up to 1,200 mm/sec in just 25 milliseconds, with an acceleration of 4.9G. This makes it ideal for molding precision parts, thin-walled components, and high-viscosity materials. The machine uses a high-speed DSP processor for ultra-precise control, achieving a resolution of 0.001mm. Its injection accuracy is more than 16 times that of conventional devices, offering unmatched performance in the industry. Another standout model is the Rijin Energy-Saving Servo Plastic Forming Machine. This award-winning device uses a servo motor and controller paired with a gear pump as its power source. It delivers pressurized oil through a closed-loop system, enabling energy-efficient, precise, and fast operation. The servo motor runs only when needed, adjusting speed based on demand, which results in energy savings of 70–80%. This not only reduces energy costs but also lowers maintenance expenses, making it a highly attractive option for manufacturers. Additionally, Huachin Machinery Factory has introduced a four-color injection molding machine, further expanding the range of options available in the market. These innovations reflect the ongoing transformation of the injection molding industry, with all-electric machines leading the way in performance, efficiency, and sustainability.

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