Siemens 840D numerical control system hard disk full disk data replication method

When purchasing a CNC machine equipped with a 840D system, the machine tool builder will usually bring several floppy disks in a random bed. The contents of the floppy disk are usually Use Data user data, ie NC, MMC, PLC data. The machine tool user can also operate the above data backup to Hard disk, floppy disk or through RS232 serial port to the computer. But the hard disk installation is not only saving these data, but also operating system, such as Windows3.11 or Windows95; Siemens application software, such as MMC System; machine tool manufacturers to develop software, such as tool library management Etc. The hard disk is a wearing part in the system. When the hard disk reads the disk, it is contact type, and every time it is switched on, it reads 0 tracks, rotates at several thousand revolutions per minute at high speed, and can easily cause damage to track 0, causing the hard disk to fail to boot properly. Therefore, it is very necessary to perform a full disk copy of the hard disk data. Backup, avoid unnecessary loss.
Siemens company information describes the 840D hard disk full data backup usually has two ways. Mode one, use VITATEX Streamer tape drive backup; Mode two, MMC software version is SW4.4 or above, use PG (PLC programmer) or computer through the cable MMC board LPT parallel port, pre-installed Norton Ghost software backup hard disk full CNC. But for MMC software version is lower than SW4.4 and there is no special tape drive users how to backup hard disk full disk data? I now give an example, in the desktop Ghost 7.0 software is used on the computer to copy and backup the machine hard disk data with 840D CNC system for your reference.
Our company has a machining center equipped with 840D CNC system manufactured in 1997. The system configuration is NCU572.0 software version is V03.06.05, MMC102 software version is V03.06.10 (Note: MMC software version should be higher than NCU software version number. The hard disk is an IBM laptop hard drive with a capacity of 540MB. Use WIN3.11 operating system.
1. Preparation 1.1 Due to the rapid development of computer technology, at present, the market can not buy a 540MB laptop hard drive, buy a 4.6GB high-capacity Toshiba laptop hard drive.
1.2 Outsourcing 2 pcs of laptop hard drives and desktop PCs with plug-in conversion boards. This is due to laptop hard drive power and data cables in a slot, and desktop hard drive power and data cables plugged in In separate two slots.
1.3 A desktop computer with windows 98 Second Edition operating system installed.
1.4 Download Ghost 7.0 software from the Internet.
1.5 Prepare a 1.44M floppy disk.
2. Implementation process 2.1 Make a DOS system startup disk on the machining center.
After powering on the machine tool, press the number “6” key when booting the system to enter the Siemens system selection interface. Select the “3 DOS shell” and prompt for the password. Enter the password: uppercase letter “SUNRISE” and enter the DOS operating environment to display c: After the drive letter, enter the DOS command format a:/s to create a D0S system boot floppy disk. The DOS software version is V6.21. After the production is completed, remove the floppy disk. Enter “Exit” to exit, and return to the selection screen to select “9End(load MMC). )", the normal system boot is entered into the normal machining interface of the machine tool.
2.2 The machine is powered off and the 540MB laptop hard drive is removed from the machine's MMC102 board.
2 3 Copy the Ghost 7.0 software on the desktop computer to the DOS system startup floppy disk just created.
2 4 Connect two laptop hard drives to the desktop computer motherboard.
Close up of desktop computer. Cut off the power and open the chassis. Remove the power cables and data cables of the original hard disk of the original desktop computer. Connect the 540MB hard disk on the machine tool to the first hard disk position through the plug-in conversion circuit board. Then the newly purchased 4.6GB hard disk is connected to the second hard disk position through the plug-in conversion circuit board.
2.5 Boot the desktop computer as a floppy disk Boot the computer and press the “Delete” key to enter the CMOS SETUP interface. Set it to boot from the floppy disk, save it and exit.
2.6 start DOS system, run Ghost7.0 software to insert the production DOS system boot floppy disk, boot DOS system boot computer, display A: drive letter, and then enter "ghost" to run Ghost7.0 software.
2.7 Using Ghost 7.0 software to perform full disk copy of hard disk data After entering Ghost 7.0 software, select “Image/Tape” tab image boot option in “Ppitions” in Local and save. Then select “Disk” disk option. To "To Disk" to perform a full copy, follow the screen prompts to select the source disk that machine 540MB hard drive, the target disk newly purchased 4.6GB hard drive. The source disk has two partitions C, D, according to its partition byte size, enter the target disk The number of bytes in the two partitions, click OK, then the computer automatically performs two hard disk data copy, about ten minutes to complete the entire data copy, backup.
2.8 exit Ghost7.0 software. Shut down the computer and remove the two hard drives from the desktop computer.
2.9 will be a good backup 4.6GB hard drive installed on the machine MMC102 board, power-on test machine, the machine can boot normal boot, enter the machine tool interface. Trial run a number of processing procedures, everything is normal, to prove that the hard disk copy success.
The above introduction is to use the Ghost 7.O software to copy and backup the hard disk full disk data of the 840D system MMC lower than the V4.4 software version on the desktop computer. In fact, this method can also be used to complete the hard disk of the MMC high software version. Copy. Ghost is the abbreviation of "General Hardware Oriented Transfer". This means "transport software for general-purpose hardware." It is a system backup software. It backs up the entire hard disk or a partition of data to another hard disk or partition, or copies it. Into an image file. Two hard disks do not need the same capacity, brand. The new hard disk does not need to be formatted in advance. It supports FAT/FAT32/NTFS partitions, which can be copied in a single partition or mirrored into a file.
The reason why a DOS system startup floppy disk is produced is because the Ghost7.O disk backup software is a software running in a pure DOS environment. Win98, WIN2000 and other operating systems attached to the MS-DOS system do not support the software to run. There is a reason for the 84OD. System MMC102 or MMC103 board hard disk installation is WIN3. x or WIN95 operating system, the two types of system hard disk partition is 16 bit, FAT16 format, each partition can be divided into 2GB bytes of space. Unlike WIN98, WIN2000 can support FAT32 partition format, support for more than 2GB bytes Large partition. In order for the original MMC motherboard to recognize the newly purchased large-capacity hard disk, you can only sacrifice the hard disk space, according to the original hard disk partition size allocation of disk space. Of course, you can upgrade the MMC motherboard BIOS software to support identification Hard disk capacity, but there is a certain risk of doing so. Once the BIOS software upgrade fails, it is possible to burn the MMC motherboard. Cause irreparable damage.

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