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HART Communication Protocol: Overview, Working Principle, Benefits in Industrial Automation
Today, a variety of smart field devices are utilized as integral parts of industrial automation systems. Monitoring all these devices can be quite challenging for field engineers or plant managers, especially in large factories. This is typically done using smart devices that facilitate data transfer between connected devices inside and outside the factory to the central monitoring system. The data collected helps streamline factory operations and improve process control. For many years, data communication in these systems was primarily handled through 4-20 mA loop transmitters. These transmitters convert data into a 4-20 mA current on a two-wire loop system. However, one major drawback of this system is that it can only monitor one process variable at a time. Here is where HART-enabled smart devices, such as HART transmitters, can make a significant difference. Today, the HART protocol has become a standard in industrial automation. This post explores the HART protocol, its functionality, benefits, and everything else you need to know about it.

### What is HART Technology?
HART stands for Highway Addressable Remote Transducer, and this technology was introduced in the 1980s. Built on the Bell 202 standard, the HART protocol enables digital data or signal transmission over analog wiring systems. More than 30 million devices worldwide now operate using the HART protocol. Due to its numerous advantages, the HART protocol has become the go-to standard for communication between host systems and smart field devices. Host systems could be handheld communicators, monitoring systems, or PLC/DCS systems. Unlike the traditional 4-20 mA protocol, HART technology is a bidirectional communication protocol. How exactly does this protocol work? Let's explore in the next section.
### How Does HART Communication Protocol Work?
As mentioned earlier, HART technology is based on Bell 202 standards and operates on the Frequency Shift Keying (FSK) principle. The digital HART signal consists of two frequencies—1,200 Hz and 2,200 Hz. The 1,200 Hz frequency represents a binary 1, while the 2,200 Hz frequency represents a binary 0. Data transfer occurs when these sine waves of different frequencies are superimposed onto DC analog signal cables. Since the average value of an FSK signal equals zero, the 4-20 mA signal remains unaffected during this process. Typically, the HART protocol can communicate at speeds of up to 1,200 bits per second (bps) without interfering with the 4-20 mA signal. This allows the host application to receive two or three digital updates per second from a smart device.
The HART protocol supports two communication channels simultaneously—the 4-20 mA analog signal and digital signals. Digital signals can include information such as the operational status of the device, diagnostic data, measured values, and more.
The HART technology is classified as a master/slave protocol because the slave device (smart device) only functions when a master device (computer or other host device) is connected to it. The protocol operates in two modes, which we will discuss in detail in the following section.
Over time, wireless HART technology, known as Wireless HART, has gained popularity. This technology eliminates the need for physical connections, relying instead on a digital parameter range. It has become the first wireless communication standard for industrial automation.
### What Are the Modes of HART Communication Protocol?
HART-enabled devices can function in either of these two network configurations:
**Point-to-Point:**
In this configuration, the traditional 4-20 mA signal is used to define one variable, while other important process variables are communicated through digital signals via the HART protocol. In this way, the HART digital signal provides access to secondary variables and critical data related to commissioning, maintenance, diagnostics, and more. The HART protocol can support up to two masters—a primary and a secondary master. The primary master can be programmable logic controllers (PLCs), distributed control systems (DCSs), or personal computers (PCs). Secondary masters can be PCs or handheld terminals. Transmitters, controllers, and actuators are examples of slave devices commonly connected to the primary or secondary master. The primary and secondary master devices do not interfere with each other’s operation.
**Multidrop:**
This is a burst communication mode where only one slave device broadcasts a HART reply message. This mode uses only a pair of wires. If possible, an auxiliary power supply and safety barriers may also be added. All process variables are digitally transmitted. In this mode, all field devices have polling addresses greater than 0, and the current is fixed at 4-20 mA.
### What Are the Benefits of Using HART Protocol for Industrial Automation?
HART-enabled devices enable users to:
- Maximize the utilization of device data to optimize operational capabilities.
- Minimize downtime caused by equipment failure by predicting potential issues before they occur.
- Reduce device maintenance and inventory costs.
- Shorten the time between problem identification and resolution.
- Enhance SIL (Safety Integrity Level) through advanced diagnostics.
- Automate record-keeping for compliance purposes.
Due to its growing popularity, the protocol has undergone several updates since its introduction. Backward compatibility is often ensured during these updates. As mentioned earlier, HART-enabled transmitters, particularly HART pressure transmitters, are widely used in various process industries for pressure measurement. These pressure transmitters are configured with HART communicators to achieve desired performance. Rosemount and Foxboro are two prominent brands offering HART pressure transmitters. You can find them through trusted suppliers like The Transmitter Shop, which offers a wide selection of reconditioned and new surplus HART-enabled Rosemount transmitters, including models like Rosemount 3051C, Rosemount 3051T, and Rosemount 333 HART Tri-Loop signal converters, along with various other Foxboro transmitters equipped with HART and other communication protocols.
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This content covers the basics of the HART protocol, its applications, and its benefits in industrial automation. If you have any specific questions or need further details, feel free to reach out!