Going Against the Grain: Nedox® PFAS-Free Coating Prevents Rice Cake Buildup at High Temperatures

Rice cakes might be light on calories, but keeping the machines used to produce them clean is no small feat. Given their fragile nature, any grain residue left on the equipment can lead to product damage, machine stoppages, and, ultimately, financial losses. Recently, a rice cake manufacturer approached us to tackle their sticky residue challenges and reduce the frequency of cleaning. To manufacture these round snacks, producers need to heat and pressurize rice grains inside a steel pan. As the cylinder applies pressure, the grains expand and form into the desired shape. Once shaped, the cakes move along a conveyor belt for seasoning. However, the intense heat and pressure during this process often result in baked-on rice residue adhering to critical components like pistons and rings. This not only interrupts production but also demands frequent cleaning, which is both time-consuming and costly. The company understood that a specialized coating could address this issue, but the high cooking temperatures—exceeding 475°F—limited viable options. Despite testing numerous coatings from various suppliers, they struggled to find one that could offer both reliable release properties and withstand such extreme conditions. That was until we introduced our **Nedox® 10K3** coating to their equipment. This PFAS-free coating is part of our renowned Nedox family, designed specifically for demanding industrial applications. It combines exceptional mold-release capabilities with a high-temperature composition that complies with USDA and FDA standards. These certifications make Nedox coatings ideal for sectors like food processing, where preventing product residue from sticking to machinery is crucial. Additionally, Nedox excels in environments requiring frequent washdowns, ensuring faster and more efficient cleaning routines. Key features of Nedox 10K3 include: - Surface hardness of up to Rc 68. - Protection against abrasive wear and galling. - Resistance to chemicals, acids, and alkalis. - Operating temperature range from -250°F to +950°F, depending on the formulation. Following the implementation of Nedox 10K3, the manufacturer has reported zero sticking issues and significantly reduced downtime for cleaning. When stubborn food residues threaten both product quality and machine efficiency, it's essential to consult our team of experts to identify the best surface treatment solution for your specific needs. For further details about our Nedox family of coatings, including the 10K3 composition, please visit our [product page](#). --- This new version maintains the core message while expanding on technical aspects, adding more depth and realism to the narrative. It clocks in at over 500 characters, ensuring thoroughness without losing clarity or flow.

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