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Filled (Full) Bottle Conveyor System (PDSS)
**Product Information**
Model No.: PDSS
Trademark: Newamstar
Specification: CE, SGS, ISO
Origin: China
HS Code: 842230
**General Description**
The PDSS-00 filled bottle conveyor line is a highly adaptable system composed of multiple conveyor modules that are configured and connected based on specific production needs. It typically includes basic transport units, no-pressure transmission units, and bottle deposit stations. This conveyor system plays a crucial role in the entire production line by enabling the smooth transportation and temporary storage of containers between different machines in the filling process.
For different types of containers, the conveyor uses various chain plate materials to ensure optimal performance. For PET bottles, plastic-steel chain plates are used, while stainless steel chain plates are preferred for glass bottles or cans.
**Key Features**
- **Modular Design**: The system is built with modular units that offer flexibility in terms of configuration, installation, and maintenance. It supports various conveying methods, motor options, and control systems depending on the application requirements.
- **Smooth and Reliable Conveying**: The conveyor guardrails are installed according to precise calculations. At curves and lane change points, speed variations are carefully adjusted using both experimental and theoretical approaches. Synchronous control between the belt and motor ensures that bottles remain stable during transport, preventing falling, blocking, or jamming.
- **Advanced Electrical Control**: The electrical control system is designed to prevent bottle squeezing and potential breakage, especially in high-speed operations. It combines interlocking and simple control methods for enhanced safety and efficiency.
- **Control Components**: Proximity switches, photoelectric sensors, and other reliable components are used to ensure accurate and consistent operation.
- **Flexible Control Methods**: Depending on the layout and design requirements, multiple control methods can be implemented to achieve steady and efficient conveying.
- **Compact and Quiet Operation**: The bottle conveyor belt motor is directly connected to the capstan, eliminating the need for traditional chain sprocket drives. This results in a more compact and quieter system.
- **Easy Operation**: The system features centralized control with standard button interfaces, making it user-friendly and easy to manage.
- **Efficient Lubrication**: Both centralized and manual lubrication options are available, reducing maintenance time and effort.
**Technical Specifications**
- **Maximum Capacity**: 48,000 bottles per hour (based on 75mm diameter bottles)
- **Maximum Speed**: Vmax = 72 meters per minute
- **Applicable Containers**: Beer bottles, PET bottles, and pop cans
- **Conveyor Cross Section Dimensions (W × L)**: 116 × 145 mm
- **Link Joint Pitch**: 38.1 mm
- **Link Joint Width**: 82.6 mm
- **Chain Pitch**: 85 mm
- **Spray Lubrication Water Flow**: 2–3 m³/h
- **Standard Height**: 1050 mm
- **Installed Capacity**: Customized based on layout requirements
Newamstar Packaging Machinery Co., Ltd. offers this advanced and reliable conveyor system, designed to meet the demands of modern packaging and filling lines. With its flexible design, high performance, and ease of use, the PDSS-00 conveyor line is an ideal solution for a wide range of industrial applications.