5-axis CNC machine tools are the mainstay of DAYUE. These systems were once reserved for complex professional applications, and Dayue has realized the value of using 5-axis machine tools in every project. Many of them have been able to minimize delivery time, increase efficiency and therefore increase profitability. The following are some factors that guide their decision: 5 Axis Cnc Milling,5 Axis Cnc Milling Service,5 Axis Cnc Machining,Oem Components,Oem Components,Five Axis Cnc Machining Dayue Precision Technology , https://www.dayuechn.com
1. Save time - One of the most obvious advantages of a 5-axis CNC Milling machine is that it reduces the time required to complete the project. A standard 3-axis machine tool may require several different settings and more than 5 hours to complete, while its 5-axis machine tool can complete parts in a few operations, from start to completion in less than two hours.
There are two types of 5-axis machining: 5-sided (sometimes called 3 + 2 machining) and simultaneous 5-axis. Both methods are faster than traditional 3-axis machining, but 5-sided machining is faster and easier to program. Experts believe that simultaneous 5-axis machining will eventually produce a smoother surface finish, which is often required for competing aerospace applications.
2. Reduce the cost of parts-you can also use 5-axis machining to reduce the overall production cost of parts. Since traditional three-axis machine tools can only work on one side of one part at a time, parts that require multiple finishing surfaces need to be recalibrated, and in some cases, need to be reprogrammed. All of these increase the overall production time and labor, all of which are related to the cost of the final product.
3. Improved molding-molds made of liquid silicone rubber (LSR) or similar materials are becoming more and more complex. This is the result of design development in certain industries (such as medical device manufacturing), which require the increase of the versatility of their new products. In order to adapt to this situation, many manufacturers are transitioning to 5-axis machine tools. Now, almost every professional mold maker realizes the value of using advanced equipment to meet their needs.
Although three-axis machines are sufficient for milling simple molds, these devices may not even be able to handle some of the more complex designs that appear in today's products. They are simply not accurate or fast enough to meet evolving and strict industry standards. Such projects specifically require the use of modern 5-axis milling machines.
4. Compatible with CAD/CAM-In the past year or two, the technology behind computer-aided design and computer-aided manufacturing has developed by leaps and bounds. There used to be limited 5-axis machine tool software support, and almost all the most popular CAM software developers have upgraded their products to accommodate the other two axes. Autodesk`s Fusion 360 is a good example of how software programmers can support 5-axis milling machines. The final version of Fusion 360 represents the first time for developers to provide native support for 5-axis machining in their software, but it will certainly not be the last.
5. Suitable for general projects and special projects-Some manufacturers and machine shops have the impression that 5-axis machine tools are only used for special projects or highly complex parts. Although they can simplify complex tasks, this is not their only application. Like its more traditional CNC machine tools, five-axis milling machines are also good at simple parts and parts, requiring the least amount of work.
Hot Sale Aluminium Die Cast Hardware Telecommunication Parts
Model No.: LT1057
Pressure Chamber Structure: Horizontal
Tolerance Grade: 7
Casting Surface Quality Level: 2
Certification: RoHS, ISO 9001:2008
Zinc Alloy and Aluminum Die Casting: With CNC Machining Process
Trademark: LiTuo
Transport Package: Inner Plastic Packaging, Then in Carton. Customization Available
Specification: 14*14*10 cm
Origin: Dongguan, China
HS Code: 7601101000
Casting mold, die casting mold, aluminum tooling, zinc tooling, zinc mold, zinc alloy parts, die casting
With over 16 years of experience in production and exporting, we specialize in manufacturing high-quality metal components for a wide range of industries. Our products include lamp cups, light covers, lamp holders, washing machine parts, air conditioning components, sewing machine parts, and more.
Material options include Aluminum ADC-12 or Zinc 3#, with surface treatments such as electroplating (golden finish), baking, and others available upon request. The production process involves die casting, CNC machining, drilling, polishing, grinding, quality inspection, packaging, and delivery.
Our main product categories are divided by production process into aluminum and zinc die casting parts, as well as CNC machined parts. By application, we offer die casting military parts, die cast heater plates, aluminum heat sinks, golfing products, automotive parts, lighting fixtures, speaker components, aerospace die castings, and more.
We support software like UG, ProE, SolidWorks, and CAD for design and development. Our die casting machines come in various sizes, including 180TON, 300TON, and 650TON. Secondary processes such as grinding, screwing, CNC, polishing, and blasting are available. We also have a three-dimensional inspection instrument for quality control.
Mold making time is typically within 30 days based on customer drawings. We welcome factory visits and can assist with pick-up arrangements and hotel bookings. Both OEM and ODM orders are accepted.